Finished riveting the rudder today. Everything is done except the left skin to forward spar, and tip rib. These will be riveted once the pre-close inspection is done by MD-RA at some point in the future. The inspector needs to be able to see into any structure before close. I am a little worried as between the aft spar and trailing edge are closed up, but all rivets for that section is viewable, and there is no structure between those components, so I **think** it should be fine.
To be honest, I was very apprehensive about riveting. I would stare at what had to be done A LOT before actually starting. Learned a lot of good tips along the way:
1. I bought a rivet removal drill tool. Makes it easy to get a bent rivet out.
2. Don't rush. Make sure you know what you need to do before starting.
3. Drive some test rivets on scrap material before starting a riveting session. Make sure the gun is setup right. Put the gun on a block of wood and get a feel for the trigger (to make sure the air pressure is right) before you start.
4. Don't be afraid to use blind rivets. If I think I am going to bugger up some very expensive parts because of limited access, use a blind rivet. I already had to make a couple small replacement parts because of mistakes.
Final product below... overall I am happy with the results.
Now I can dismantle the rudder jig, and start on the horizontal stabilizer. The wing kit arrives in 79 days, and I want to get the horizontal stab, elevator and trim tab done (or ready for pre-close) before then. Considering it took just shy of a month on the rudder (with learning curve), I think this is doable. Fingers crossed!
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