Search This Blog

Showing posts with label Rudder Base Fairing. Show all posts
Showing posts with label Rudder Base Fairing. Show all posts

Monday, 15 September 2025

Keep on truckin...

First thing will be to see how the window 'dressing' looks...



Turned out OK.  Few spots could be better.  Overall I'm happy.

Exhaust shield aft bolts in place and tightened.

Started integrating in the ELT wire into the bundles from the back.

On Sat, Sept 13 we are having an Air Fair at CYNJ, and the Sportsman will be on display (minus wings...).  To add a bit of 'wow' factor, my buddy said we should put the big tires on.  So we did.




For comical reference, the last time the bush wheels were mounted was April 2021.




Hoping to have the hatch covers, doors, elevator tips and rudder base fairing back in time.  

Fuselage door hinges installed.  ELT wire run up front and panel installed (covered in ELT post).

Elevator counterweights... going to build these out of tungsten shot rather than lead.  I have 6 lbs of tungsten.  Going to encase it in epoxy.  Looking for something at the dollar store I can make a mold out of.

Glareshield installed temporarily.  Pain in the ass to get in correctly with the window in...

Thursday night installed the rudder base fairing and elevator tips, and cleaned the inside floor of the cabin of 'sworf'.


I think it looks really good.  Very pleased.  The elevator tips are interfering with the stab slightly.  The fairings are not quite aligned correctly.  Will be an easy fix... just order of insertion I believe.




Sunday, 16 March 2025

Progress - week of March 10, 2025

Another week... 28 days to go until paint.


Monday, March 10 - 28 days to go

  • Flap track fairings... rivnuts installed
  • Outboard delta wings - drilled


Tuesday, March 11 - 27 days to go
  • Night off... other plans
Wednesday, March 12 - 26 days to go
  • Rudder base fairing.  Final trimming and fasteners installed.


Thursday, March 13 - 25 days to go
  • Fuselage inspection hole / cover (forward of tailwheel attach point)
  • Worked on the elevator and trim tab hinge pins.  They are very tight to insert.
Friday, March 14 - 24 days to go
  • Finished trimming starboard hatch cover and filler on seam
  • Bonded trailing edge of starboard wing tip
  • Ordered ELT and fire extinguisher.  Aircraft Spruce Canada wanted $400 CAD to ship.  Aircraft Spruce US was on $100 USD.  Robbery.
Saturday, March 15 - 23 days to go.  3 full weekends left.
  • Fasteners in all switch panels on the panel.  No need for any to come out except the breaker panel 
  • Starboard wing vent started.
  • Starboard aileron counterweight drilled.
  • Door seals fit
  • Antenna doublers in wing fabricated, drilled and primed.



Sunday, March 16 - 22 days to go
  • Riveted antenna doublers and mounted antennas properly
  • Found 6 missing rivets on the right aileron.  Fixed
  • Mounted aileron trim hinges pin retainer.
  • Right aileron mounted with new rod end (long story...)
  • Started pulling vinyl off the wing panels
  • Fixed pilot side door.  C clips kept popping off.  
  • Messed around with elevator trim tab.




Productive week